Sintered Metal Powder Filter

A powder sintered filter element is a highly efficient filtration solution made from materials such as titanium or stainless steel powder using advanced sintering technology. Sintering involves the process of fusing metal particles under high heat, forming a strong, durable, and porous structure without melting the metals. This method results in a filter element with exceptional mechanical strength, porosity, and resistance to high temperatures and corrosive environments.

  • Handles high differential pressure and temperatures
  • Long lasting performance – can last from 5 to 10 years with proper usage and maintenance
  • Effective in removing fine particles – filtration rating from 0.1 microns (nominal) onwards
  • Can be easily cleaned, thus restoring the original flow rate to a large extent
  • Catalyst recovery
  • Steam filtration 
  • Corrosive gas filtration in semiconductor industries
  • Hot gas filtration
  • FCC slurry filtration
  • Separation of Activated carbon from slurry

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Powder Sintered Filter

We offer advanced sintered powder filters in Saudi Arabia, engineered for superior performance in challenging industrial environments. Made from high-quality materials like SS 316L, Hastelloy® C series, Inconel, etc. , these filters are designed to handle high temperatures, corrosive media, and high-pressure applications. .

With customizable porosities from 100 to 0.1 microns (nominal) and various lengths available, our sintered powder filters provide efficient, durable, and reliable filtration for liquids and gas. Ideal for industries requiring precision, such as chemical processing, oil and gas, and pharmaceuticals, our filters are designed for long service life with easy backwashing and maintenance options.

Kumar Process Consultants has an in-house compaction and vacuum sintering facility to produce powder sintered filters to service industries in Saudi Arabia. We keep a stock of powders in SS316L and Hastelloy, and other materials can be made to order. Our 45+ years of experience in the filtration industry is a testament to our filtration systems design expertise and after-sales service. 

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Materials used in Sintered Powder Metal Filters

Powder Sintered

Stainless Steel 316L

Stainless Steel 316L is commonly used in sintered powder metal filters due to its strong corrosion resistance, especially in chemical and high-temperature environments. The "L" grade prevents intergranular corrosion at high temperatures, performing well even at 400°C. Its durability and strength make it ideal for long-lasting filtration.

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Titanium

Titanium offers superior corrosion resistance, particularly in applications involving seawater, acids, or chlorine-rich environments. Its lightweight nature combined with high strength makes it a popular choice for sintered powder filters used in aerospace, medical, and chemical processing industries.

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Hastelloy® (Hastelloy® is a trademark of Haynes International, Inc)

Hastelloy® is highly resistant to corrosion and high temperatures, making it perfect for sintered powder filters in harsh, high-pressure environments. Industries like chemical processing, oil and gas, and nuclear power use these filters for handling aggressive acids and oxidizing agents, providing durable and reliable filtration.

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Advantages of Sintered Powder Metal Filters

Applications of Sintered Metal Powder Filter

Application of kumarfilter
Oil Filtration

Sintered filters provide reliable separation of catalyst fines, ensuring high-quality liquid output in catalytic cracking applications, while saving the capital investment of costly catalyst by enabling their recovery.

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Solid Catalyst Recovery

These filters are widely used for solid catalyst recovery, ensuring the efficient separation of catalyst particles from liquids or gas.

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Steam Filtration

Sintered metal filters are highly effective in filtering steam, removing dust particles, and ensuring clean, contaminant-free steam for various industrial processes.

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Food and Beverage Filtration

Ideal for food and beverage processing, sintered metal filters ensure purity by efficiently removing unwanted particles while maintaining product integrity in high-temperature conditions. Culinary steam which is used in the F&B industry is obtained by passing steam through a series of powder sintered filters to remove any particulate matter that could otherwise end up in the packaged food.

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Chemical Filtration

These filters are perfect for chemical processes, providing high resistance to corrosive chemicals and efficient filtration of oxidizing liquids and strong polar solvents. Solvent filtration is essential for processes in the photovoltaics and semiconductor industries.

Sintered Powder Filter Manufacturer

Connect with us for high quality powdered sintered filter needed for oil & gas industrial applications.

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