Agitated Reactor

We supply agitated vessels for batch and semi-batch operations in the production of fine chemicals, APIs, and specialty chemicals.

Reactor Agitator

Reactors also known as reactor agitators operate in batch, semi-batch or continuous modes. An agitated vessel consists of a tank with an agitator and an integrated heating/cooling system facilitating efficient mixing, heat transfer & chemical reactions. The agitator mechanically designed to ensure uniform mixing enhances reaction efficiency. These agitators vessels are made from stainless steel or alloys like Hastelloy C-276 and C-22. Liquids and solids are captured at the top while vapors & gases exit from designated connections. The specialized design of reactor agitator allows for effective blending, cake washing and simultaneous filtration. The agitated vessel diagram typically includes components such as agitator, baffles, heating or cooling jackets and inlet / outlet connections.

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Agitated Reactor Manufacturer

Kumar Process Consultants is a leading manufacturer, supplier & exporter of agitated reactors in India. We specialize in producing high quality agitated reactors designed for efficient mixing, reaction control & processing in various industries. Our reactors are available in stainless steel (SS316L) & Hastelloy C22/C276, suitable to use in demanding applications such as catalyst washing, slurry filtration & chemical processing. We take pride in delivering "Made in India" equipment with capacities ranging from 50 liters to 4 KL, designed to meet global industry standards.


As trusted agitated reactor manufacturers in India, we ensure our products meet stringent quality standards which are designed by using the latest technology. As reliable agitated reactor exporters in India, we always ensure timely delivery of products. We provide best solutions for efficient and high-performance reactor systems to mix, heat, cool or filtrate.


Features of Agitated Reactor

  • Efficient Mixing: Robust agitation system ensures uniform reaction mixture.
  • Versatility in Operation: Functions under varying pressure and temperature conditions.
  • Effective Heat Transfer: Manages exothermic and endothermic reactions efficiently.
  • High-Quality Fabrication: Made from stainless steel and exotic alloys.
  • Pressure Range: Operates from atmospheric to full vacuum conditions.
  • Jacket Types: Available in full conventional, dimpled, or limpet coil jackets.

Applications of Reactor Agitator

In chemical processing, they provide ideal conditions for mixing & reacting chemicals with precise control. For pharmaceutical manufacturing, they are excellent for blending ingredients, washing cakes & filtering out impurities. In the food and beverage sector, these systems are perfect for mixing & filtering ingredients. In biotechnology, they are useful for a variety of biological reactions and filtration processes.

Advantages of Agitated Reactor

Agitated reactors offer a versatile and efficient solution for modern industrial processes. Find here the top advantages that make them a reliable choice for high-performance operations:

  • Increased Efficiency: Save time & resources by combining all steps in one process.
  • Durable Construction: Increase life span as made with high grade Hastelloy & stainless steel (SS316L) material.
  • Improved Filtration: The sintered filter media ensures effective filtration & high-quality end products.
  • Space-Saving Design: Maximizes filtration area while occupying minimal space.

FAQs

How does an agitated vessel work?

A mechanical agitator is used in an agitated vessel for mixing and stirring the reactor's components. Productive chemical reactions are promoted, heat transfer gets better, and consistent mixing is ensured by this agitation. Advanced agitated reactors with top performance are available by Kumar Process Consultants.

What are the common types of agitators used in reactors?

Reactor agitators are available in many different kinds of shapes, each one suitable for certain types of use: The magnetic agitators, a sawtooth disc agitators, helical ribbon agitators that are propeller that is agitation devices, paddling agitators, anchoring agitators and turbo agitators.

What is the process of agitation?

In order to guarantee equivalent composition and enhance mass transfer, agitation is a method of mixing or stirring a liquid or mixture using a device that is mechanical. In operations such as transfer of heat, reaction and blending, agitation is important.

What is agitation in chemistry?

In chemistry, agitation means the combining or turning of substances to ensure equal distribution. For the purpose of preventing stagnation and enhancing thermal transfer, dissolution and reaction efficiency, it also produces fluid currents.

What is the mass transfer of an agitated vessel?

In an agitated vessel, mass transfer is the shifting of particles within the combination as an outcome of agitation, which enhances chemical dispersion and accelerates up the rate of reaction.

How does agitation affect mass transfer?

By reducing the thickness of the outermost layer and expanding the area of contact between stages, agitation optimizes mass transfer, resulting in quicker reactions and improved mixing.