Metallic Filter Manufacturers

What is a Metallic Filter?

A metallic filter is a type of filter system typically made from metallic materials such as stainless steel, Titanium, or Hastelloy C276/C22, amongst others. These filtration systems are designed to remove impurities, particulates, or unwanted substances from fluids or gas passing through them. Metal filters represent a new class of filters characterized by low densities and innovative physical, mechanical, thermal, electrical, and acoustic properties. Metal filter elements offer a unique combination of attributes that distinguish them from traditional materials and make them highly versatile for various applications.

These filters come in different shapes, sizes, and configurations depending on the specific business requirements. They may feature different pore sizes or mesh densities to achieve varying levels of filtration efficiency. Overall, metallic filters are valued for their reliability, longevity, and effectiveness in removing contaminants from fluids and gas.

Industrial Filtration Solutions

Metallic Filters - Manufacturer, Supplier of Metal Filters

Kumar Process Consultants specializes in providing top-quality metallic filters for a wide range of industrial applications. Our offerings include sintered metal filter media, filter cartridges, and filter housings designed for optimal performance and durability. Whether you need metal filters for high-pressure systems or filter cartridges for precise filtration, our solutions are engineered to deliver reliable and efficient results in demanding environments.


Our team at Kumar Process Consultants is dedicated to crafting customized metallic filter solutions that address your specific needs. From sintered metal filter media to robust filter housings, we ensure each product enhances your system’s efficiency and longevity. Trust us to provide innovative filtration technology that supports your operational goals and helps your business thrive.

What materials are used in metal filters?

Metal filters are primarily composed of stainless steel, titanium, hastelloy, and other similar materials, which are widely recognized for their effectiveness and versatility in various filtration applications.

Powder Sintered

Stainless steel

Stainless steel is a popular choice for metal filters due to its corrosion resistance, durability, and ability to withstand high temperatures. It is suitable for a wide range of applications, including air and water filtration systems, automotive engines, and industrial processes.

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Powder Sintered

Titanium

Titanium filters are lightweight, strong, and corrosion-resistant, making them suitable for applications in aerospace, medical devices, and marine environments where strength-to-weight ratio is critical. The chloride ion resistance is also an important feature of titanium sintered filters.

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Multilayered Sintered

Hastelloy C276/22

Hastelloy C276 or C22 are used as filter media due to their exceptional corrosion resistance. These alloys are particularly well-suited for applications where exposure to corrosive chemicals or extreme temperatures is needed, making them ideal choices for critical filtration applications in industries such as chemical

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Stainless steel is a popular choice for metal filters due to its corrosion resistance, durability, and ability to withstand high temperatures. It is suitable for a wide range of applications, including air and water filtration systems, automotive engines, and industrial processes.
Titanium filters are lightweight, strong, and corrosion-resistant, making them suitable for applications in aerospace, medical devices, and marine environments where strength-to-weight ratio is critical. The chloride ion resistance is also an important feature of these filters.
Hastelloy C276 and C22 are ideal for filter media due to their superior corrosion resistance. They excel in harsh environments, handling corrosive chemicals and extreme temperatures better than SS316, making them perfect for critical filtration in chemical and petrochemical industries.



How are metallic filters manufactured?

Powder sintered filters

Filter elements are made using a method called cold isostatic pressing. Here's how it works: metal powder is put into a tool that squeezes it using high pressure. The compact is then taken out of the tool and put in a furnace, where the sintering cycle is carried out. This makes the metal particles stick together tightly, forming a single, interconnected piece.


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Multilayered sintered metal filters

These filters are created by sintering multiple layers of woven metal mesh, rolled to the desired thickness. The filtration rating is determined by the pore size of the controlling layer, which depends on the quality and fineness of the weaving. Typically, the filter element is housed in a metal frame for support and protection, with connections for attaching the filter to other equipment.


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Features of Metallic Filters

  • Metal filters come in various shapes suitable for filtering gases and liquids.
  • Sintered metal filters boast high mechanical strength, and excellent resistance to high temperatures.
  • Regular cleaning and regeneration processes can extend the service life of the filter.
  • For a given porosity, the quality of a filter is determined by its permeability, which is influenced by factors such as porosity, pore size, surface area, and tortuosity of the pore space.

Applications of Metallic Filters

  • Air Filtration: Removes dust and contaminants in lab equipment and air systems.
  • Water Purification: Clears impurities like sediment and bacteria in homes, treatment plants, and industries.
  • Industrial Processes: Filters fluids and gas to eliminate contaminants.
  • Automotive Engines: Protects engines by filtering oil and air to improve performance.
  • Flame Arrestors: Prevents flame propagation using sintered metal filters.
  • Silencers: Reduces sound amplitude by blocking sound waves.
  • Chemical Processing: Ensures chemical purity by removing impurities.
  • Food and Beverage Processing: Maintains safety and quality by filtering contaminants.
  • Pharmaceutical Production: Guarantees drug safety and purity, and creates particle-free steam for equipment sterilization.
Application of kumarfilter

Why Choose Kumar Process Consultants?

When it comes to purchasing metallic filters, choosing Kumar Process Consultants offers several distinct advantages:


Application of kumarfilter
In-House Vacuum Sintering Facility

We offer advanced in-house vacuum sintering for custom metallic filters, rivaling Pall & Mott. Get low lead times, tailored mesh, and smooth, strong welds.

Application of kumarfilter
Expertise and Experience

With years of experience in the industry with tremendous knowledge in the production and selection of high-quality metallic filters for your specific needs.

Application of kumarfilter
Customization Options with Competitive Prices

We offer customized metallic filters for specific applications, delivering top-notch quality at competitive prices, making them a smart choice across industries.

Application of kumarfilter
Reliability and Durability

The filters manufactured by us are known for their reliability and durability. They are designed to withstand harsh operating conditions and provide long-lasting performance.

FAQs

What are metal filters used for?

Metal filters are used to remove contaminants from liquids and gas, ensuring purity and protecting equipment in industries like chemical processing, oil and gas, and pharmaceuticals.

What is the best filter for metals?

The best filter for metals is typically a sintered metal filter, known for its durability, high-temperature resistance, and customizable filtration efficiency.

What is the difference between metal filter and paper filter?

Metal filters are reusable, durable, and ideal for high-temperature or corrosive environments, while paper filters are single-use, cost-effective, and better for fine particulate filtration.