Hastelloy Sintered Powdered Filter

These filters enable high fluid flow while minimizing pressure drop, effectively removing solid particles.

Powder Sintered Hastelloy© Filter

Hastelloy powder sintered filters are made from Hastelloy material through a high-pressure compaction process. Hastelloy filters feature medium porosity (40-50%) and permeability, allowing high fluid flow while effectively capturing particles. They can be produced with filtration ratings as fine as 0.2 microns (nominal).

Hastelloy powdered sintered filters offer several key features

  • Supports backwashing with 100% removal of captured solids
  • Available in porosities from 150 microns to 0.5 microns
  • Offered in lengths of 10", 20", 30", and 40"
  • Pleated design option for increased filtration area and dirt-holding capacity
  • Maintains minimal pressure drop, even at high filtration velocities
  • Non-shedding design prevents particle release

Ideal for removing impurities from liquids & gas to provide a contaminant-free clean filtration solution and protect equipment. Efficiently captures valuable metal catalysts in chemical & pharmaceutical industries that help with easy maintenance & reusability to reduce costs. Also these filters are used in the steam filtration process.


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Custom Hastelloy© Sintered Powdered Filter

At Kumar Process Consultants, we provide Hastelloy© sintered powdered filters for advanced filtration across various industries. Designed by using high-grade Hastelloy C276/C22 material to deliver superior durability & performance. The sintering process creates a porous structure that allows gas & fluid to pass through seamlessly while maintaining structural integrity. These Hastelloy filters can handle various corrosive chemicals. Our Hastelloy© Sintered Powdered Filters are available in customizable forms such as discs, cups, and cartridges. Whether filtering liquids, gas or harsh chemicals, we provide reliable & long-lasting filters like patented reusable inline conical filters, cleanable catalyst recovery filters & reusable cross-flow modules for high filtration applications.


Our Hastelloy© Sintered Powdered Filters are known for their excellent resistance to corrosion. With many years of experience, we ensure our filters meet high international standards & offer customization solutions for industries like pharmaceuticals, bulk drugs, APIs & agrochemical manufacturing. Our CUSTOMER FIRST approach means we respond quickly to problems on-site and provide critical spare parts without delay for your business needs.

Contact us now to get a high quality filtration solution for your needs.

Hastelloy Powder Sintered Filters Sintering Process

Hastelloy powder sintered filters are constructed by using a special sintering process to make it more resistant to chemicals & high temperatures. The process begins with selecting the Hastelloy powder to design the filter by using one of two methods: pressing sintering or unconsolidated powder sintering.

In pressing sintering, the powder is first pressed into shape at room temperature. This pre-shaped filter is then heated in a vacuum or gas-filled furnace at high temperatures to create a strong, porous structure without needing any molds or extra pressure.

In unconsolidated powder sintering, the powder is filled into molds to increase density. Later it is sintered in a special furnace with protective gas to prevent oxidation. This method also produces strong, porous filter media with controlled properties.

These filters are available in many different shapes like discs & cylinders. Their pore size, flow rate & strength can be customized by changing the size and shape of the powder particles. This makes them ideal for depth filtration in many applications.

Benefits of Hastelloy© Sintered Powder Filtration

The Hastelloy© Sintered Powder Filters are used in many filtration applications, offering key benefits such as:

  • High Retention Efficiency: Captures the finest particles for superior filtration.
  • Non-Media Migration: Prevents particle shedding, maintaining contamination-free filtration.
  • Uniform Pore Size: Provides consistent & reliable filtration across the surface.
  • Low Maintenance: Durable & long-lasting, requiring minimum maintenance cost.
  • Cleanable/Back Washable: Reusable and easy to clean, reducing replacements.
  • High Collapsible Strength: Withstands extreme pressure without collapsing.
  • Full Traceability: Ensures compliance and quality assurance.

FAQs

What is a Hastelloy© Powder Sintered Filter Cartridge?

Hastelloy© Powder Sintered Filter Cartridges are advanced filtration devices made from high-grade Hastelloy©TM material. They are created through a high-pressure sintering process that not only boosts their structural integrity but also yields outstanding corrosion resistance and efficient filtration performance.

Which industries use Hastelloy© powder sintered filter cartridges?

Applications for these filter cartridges span many different industries, such as:
- Chemical Processing
- Oil & Gas
- Pharmaceuticals
- Water Treatment
- Food & Beverage
- Aerospace
- Defense
- Power Generation

What is the filtration rating of the Hastelloy© Powder Sintered Filter Cartridge?

Cartridges for Filter Powder Sintered Hastelloy© are capable of achieving as low as 0.5 microns of filtration ratings. That means they work well at capturing fine, almost invisible particles and contaminants from liquids and gases.

How do Hastelloy© Sintered Filters withstand high pressure?

The singular process of sintering that is used in making these filters gives them a porous structure that can stand up to demanding conditions. They are tough enough to withstand high pressures and can take the kinds of chemicals that would break down most other materials.

Are Hastelloy© Powder Sintered Filters can be customizable?

Hastelloy© Powder Sintered Filters are capable of being tailored to fulfill particular needs. They come in different shapes such as mesh, discs, baskets, and cartridges. There are even options for pleated designs, as well as multi-layered mesh structures, to boost filtration performance.