Gas Filter

Get High Quality Gas Filtration System

Our gas filters use filter elements made from materials like polyester, PP, activated carbon, and stainless steel wire mesh. The material is decided by process conditions. These filters are designed to remove contaminants such as oil, dust, sulphurous particles and rust from gaseous process streams. For reliable gas filtration and custom gas filter elements, contact us today.

  • Built with high-quality materials for durability
  • Can be used in High-pressure or hazardous gas applications
  • Reduction in downtime & maintenance
  • Easy to install & remove
  • Chemical Industries
  • Steel Industries, Metals & Minerals
  • Textile Industries
  • Refineries and Petrochemicals
  • Power Plants
  • Oil & Gas
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What is gas filtration?

Gas filtration is a process wherein contaminants from gases are removed physically using filters, ensuring clean and safe gas streams for various applications. This process involves using customized gas filters within a gas filtration system to achieve effective filtration.

Gas filtration systems utilize different methods depending on the type and level of contamination. These systems can handle solid particles, liquids, or a combination of both. The filtration efficiency is influenced by the type of gas filter element and the medium used. Commonly filtered gas include steam, syngas, fuel gas, and Inert gases such as Argon, etc.

Gas filtration must meet high technical and safety standards, considering factors like purity requirements, the nature of gas (explosive, aggressive, toxic), and environmental conditions.

Leading Gas Filter Manufacturer & Supplier

Kumar Process Consultants specialize in providing advanced gas filtration solutions. Our range of high-quality gas filters is designed to remove contaminants such as dust, sand, rust, condensate, oil impurities from the process stream. 


Our gas filtration systems are engineered to reduce downtime and minimize production loss by offering high filtration efficiency and reliability. We offer customizable options, including replacement vessels and newly designed vessels, tailored to meet specific process requirements. These designs focus on maximizing filtration area, reducing pressure drop, and extending the service life of filter elements.  


Filter housings are available in various materials, including SS 316, SS 304, carbon steel, amongst others.  

Types of Gas Filter

  • Gas Coalescing Filter : This filter excels in moisture separation in humid gas applications, with optimized pressure loss, high contamination retention, and easy element changes.
  • Gas Line Filter : Our gas inline filters remove solids and aerosols with filtration ratings from 0.1 to 500 µm. Durable and cost-effective, with options for regenerable or disposable elements, they are perfect for process engineering and chemical plants, protecting components like compressors and valves.
  • PTFE Gas Filter : Our polymer membrane gas filters provide bacteria removal for lower temperature applications, minimizing pressure drop and extending filter life. Effective up to 200°C, they are ideal for high-efficiency gas filtration, including general nitrogen and CDA use. These are also used in the semiconductor manufacturing industry where they are used to filter corrosive and toxic gases, owing to the excellent chemical resistance of PTFE.
  • Powder Sintered Gas Filter : Powder sintered gas filters provide high-performance filtration with exceptional strength and durability. Made from sintered metal powders, they capture fine particles and offer high dirt-holding capacity, making them ideal for precise filtration and long service life in demanding environments. They are made from materials like SS316, CP Ti, Nickel and its alloys, as well as high temperature resistant materials like Iron-Aluminide.
  • SS Wire Mesh Gas Filter : SS wire mesh gas filters provide durable, coarse filtration. Made from stainless steel, they are robust, reusable, and handle large volumes of gas while trapping larger particles. Ideal for frequent cleaning and maintenance, they offer long-lasting, cost-effective filtration.
  • Activated Carbon Gas Filter : Activated carbon gas filters effectively remove gases, odors, and chemical impurities. Utilizing activated carbon's high surface area and adsorption properties, these filters capture volatile compounds, ensuring a clean and safe gas output.

How Does a Gas Filter Work?

Gas phase filtration involves mechanisms such as inertia, interception, and diffusion to separate particles from the gas. Inertia captures larger particles as they can't keep up with the change in flow direction and stick to the filter. Interception occurs when particles come into contact with the filter media, while diffusion affects very small particles due to their random movement.

Why Choose Kumar Process Consultants for Gas Filter?

We have our own sintering furnace at our factory in Thane, near Mumbai in India. This gives us the ability to customize filters for a specific application, with a control on pore size, thickness, physical dimensions of the filter, etc. Our experience and the technical expertise of our team enables us to design the filter housing and filtration area on the basis of your process parameters. Our experienced fabrication team has incorporated design improvements accrued over the 45+ years that we have been in business.

FAQs

How do you clean a gas filter?

To clean a gas filter, remove it from the system and use compressed air or water, based on the filter type. Ensure it is completely dried before reinstalling. Follow the manufacturer’s cleaning guidelines.

What are gas filters made of?

Gas filtration systems are made from materials like metal fibers, activated carbon, and stainless steel, chosen based on filtration needs and contaminants.

What is gas filtration?

Gas filtration is the process of removing contaminants, such as particles and impurities, from gas streams using specialized filters.

What is the use of a gas filter?

A gas filter removes contaminants such as dust, dirt, and moisture from gases to ensure clean and efficient operation of equipment and processes.