Carbon Filtration System

A carbon filter, also known as an activated carbon filter, uses activated carbon to remove contaminants and impurities through chemical absorption. With a large surface area, it effectively filters out organic matter, odors, and traces of oil vapor from air, gas, and liquids, ensuring high purity for critical applications like pharmaceuticals and breathing systems.

  1. Remove impurities of very small particles like chemical, toxins.
  2. High-level Purification
  3. Easy Installation
  4. Very Cost Effectiveness
  5. Easy Maintenance

Activated carbon filters provide excellent filtration for many industrial uses by removing gases and chemicals. They trap harmful gases and chemicals, such as vapors in fume, smoke and odors in gas purification, and harmful fumes in metal processing. In renewable energy production, they help absorb toxic chemicals, which improves biogas production. These filters also improve the taste, odor, and color of distilled alcohol.


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Carbon Filter Manufacturer

At Kumar Process Consultants, leading manufacturer of high-performance activated carbon filters to filter out contaminants in various industrial applications. Our activated carbon filtration systems provide an efficient solution for ensuring clean, safe, and high-quality liquid, air & gas.

Our advanced activated carbon water filters are designed to eliminate organic compounds, harmful chemicals like chlorine, and unpleasant odors. We use high-quality coconut shell-based activated carbon in our filters, with an iodine value (IV) range of 1200-1400, ensuring maximum absorption capacity. Unlike other filters that are only partially filled, our carbon filters are fully packed with activated carbon, optimizing filtration efficiency.

At Kumar Process Consultants, we are committed to delivering top-quality activated carbon filters that exceed industry standards. Our advanced filtration technology uses activated carbon to remove color, odor, and chlorine from water, making it suitable for a variety of industrial and commercial applications.

Choose Kumar Process Consultants for innovative, efficient, and cost-effective activated carbon filtration systems that are needed for your industrial applications.

Types of Carbon Filters

Granular Activated Carbon (GAC)

GAC is widely used in water treatment due to its irregularly shaped granules with a large surface area. It is commonly used in fixed-bed filtration systems where water flows through a tube packed with these granules, capturing impurities like chlorine and substances that affect water taste and smell.

Powdered Activated Carbon (PAC)

PAC consists of finely ground activated carbon, it is used for rapid adsorption in water treatment, either added directly to water or mixed with other media to enhance contaminant removal. PAC is particularly effective against dissolved organic compounds such as pesticides, pharmaceuticals, and industrial chemicals.

Catalytic Carbon

Catalytic carbon filter includes additives that boost its ability to adsorb and chemically change contaminants. Catalytic carbon can chemically convert substances like chloramines and hydrogen sulphide into less harmful forms.

Benefits of Carbon Filters

Organic Removal

The filter absorbs different kinds of chemical compounds onto the surface of the carbon. It's important to choose the right type and size of carbon filter based on the specific contaminants to effectively remove harmful pollutants.

Chlorine Removal

Activated carbon filters are very effective at removing chlorine, chloramine, and chlorine dioxide from water. Using carbon filters helps protect equipment like reverse osmosis and demineralization systems, ensuring that your water stays clean and safe.

Odor & Taste Removal

Activated carbon filters are also great at removing bad tastes and odors from drinking water. They can even absorb color in the water, making it look and taste better. This makes the water more pleasant to drink and use.

Carbon Filter Uses

Air Purification

Captures smoke, odors, VOCs, hydrocarbons, and toxic gases, improving air quality in industries and hospitals.

Industrial Use

Essential in chemical processing, pharmaceuticals, metal finishing, and groundwater remediation. Acts as a catalyst carrier in manufacturing.

Drinking Water Purification

Eliminates chlorine, heavy metals, and organic impurities, enhancing taste and clarity in municipal and home filtration systems.

Food & Beverage Industry

Improves taste, color, and odor in distilled beverages, juices, soft drinks, and edible oils by removing impurities.

Wastewater Treatment

Removes harmful chemicals, organic compounds, and odors from industrial effluents, ensuring cleaner discharge.

FAQS

How long do carbon filters last?

About six months, depending on usage. Regular replacement is needed for optimal performance.

How is activated carbon produced?

By heating carbonaceous materials or treating them with chemicals to enhance adsorption capacity.

What contaminants can an activated carbon filter remove?

Removes odors, colors, tastes, chlorine, and harmful particles from water and air.

What are common applications of activated carbon filters?

Used in water purifiers, air purifiers, and water softener systems.

Can activated carbon filters be regenerated or reused?

Generally, no. Some systems have self-cleaning features, but full regeneration is rare.

Do carbon filters require maintenance?

Yes, they need periodic replacement or cleaning, depending on usage and filter type.