Hastelloy Multilayered Sintered Powder Filter

Hastelloy Multilayered Sintered Powder Filter

Multilayered sintered filters are a type of filter media constructed by bonding together multiple layers of woven or perforated metal mesh through a sintering process . Sintering involves heating the metal components at a high temperature, below their melting point, to create strong interatomic bonds between the particles. This process results in a rigid and porous filter structure with several advantages over single-layer filters.

Hastelloy multilayered sintered filters are engineered for superior performance in demanding environments. These filters offer high mechanical strength, exceptional corrosion resistance, and excellent temperature tolerance. Their uniform pore distribution ensures efficient filtration, making them ideal for various industrial applications requiring durability and reliability.

Filtration of viscous fluids, Recovery of Noble Metal catalysts, Gas sparging


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Hastelloy Multilayered Powder Sintered Filters Manufacturer

Kumar Process Consultants is a trusted manufacturer of premium sintered filters, including Hastelloy and SS 316L multilayered options. Our Hastelloy filters are crafted using a precise sintering process that bonds multiple layers of woven or perforated metal mesh. This technique involves heating the metal components to a high temperature, just below their melting point, forming robust interatomic bonds and creating a porous filter structure.


These powder sintered filters provide several advantages over traditional single-layer filters, such as higher mechanical strength, enhanced flow rates, and improved resistance to harsh chemicals and temperatures. Our sintered filter elements made from Hastelloy C276/C22 are designed for challenging industrial applications, offering long-lasting performance and reduced maintenance costs.


Our sintered powder filters are available in various configurations, including 10", 20", 30", and 40" lengths, with porosities ranging from 150 microns to 1 micron. These filters are ideal for both gas and liquid filtration applications, ensuring optimal efficiency and longevity in even the most demanding conditions.


Choose Kumar Process Consultants for innovative and high-quality sintered filter elements made from Hastelloy C276/C22 and SS 316L. Our products meet the highest industry standards, enhancing your process efficiency and operational reliability.

Features of Hastelloy Multilayered Powder Sintered Filters

  • High Strength: Performs reliably even in tough conditions.
  • Overlapping Pores: Allows better filtration and flow.
  • Higher Flow, Lower Pressure: Saves energy and boosts efficiency.
  • No Media Migration, Easy Cleaning: Prevents contamination and is easy to maintain.
  • Various Pore Sizes: Available from 150 microns to 1 micron for different needs.
  • Different Lengths: Comes in 10", 20", 30", and 40" lengths to fit various requirements.
  • Durable Construction: Made with 5-layered SS316L/Hastelloy C-22 for long-lasting use.

Applications of Hastelloy Multilayered Powder Sintered Filters

  • Filtration of Viscous Fluids: Perfect for filtering thick liquids, ensuring consistent performance even in tough conditions.
  • Recovery of Noble Metal Catalysts: Helps in efficiently separating and purifying valuable metals, reducing costs and improving recovery.
  • Gas Sparging: Provides even gas distribution and strong durability, making it ideal for gas-related applications in challenging environments.

FAQs

What are sintered filters?

Sintered filters are made by heating and bonding metal particles below their melting point, creating a strong and porous structure. This process enhances mechanical strength and durability.

Why is Hastelloy used in sintered filters?

Hastelloy provides excellent corrosion resistance, mechanical strength, and temperature tolerance, making it ideal for demanding industrial applications where durability is crucial.

How do sintered powder filters benefit gas and liquid filtration?

Sintered powder filters offer uniform pore distribution and high permeability, which facilitate efficient gas and liquid filtration, reducing pressure drops and increasing process efficiency.

Can Hastelloy filters be used for high-temperature applications?

Yes, Hastelloy filters are designed to withstand extreme temperatures, making them suitable for high-temperature applications in various industries.

What are the maintenance requirements for sintered filter elements?

Sintered filter elements are easy to clean and maintain, ensuring long-lasting performance and reducing downtime and operational costs.