Catalyst Recovery Filter

  • Offering best filters designed to capture and reclaim catalysts in industrial processes.

    • Catalyst Filtration

    Filtration and recovery of expensive noble metal catalysts pose significant challenges in the pharmaceutical and chemical process industries.

    It's time to switch from conventional sparkler filters and bag filters to our advanced catalyst recovery filters for your catalyst recovery applications. Contact us now to explore the superior alternative.

    These type of filters find application in noble metal catalyst recovery applications.

    Request Product Catalog

    Catalyst Recovery Filter Manufacturer

    Catalyst filtration plays a crucial role in industries like pharmaceuticals and chemicals, where expensive noble metal catalysts are used. These catalysts are highly reactive and costly, so specialized catalyst recovery filters are essential to prevent losses from spills and minimize exposure to the atmosphere. Some catalysts are pyrophoric, meaning they can catch fire when exposed to air, making it even more important to have a safe and effective filtration solution.

    At Kumar Process, we design advanced catalyst recovery filters to ensure efficient filtration and safe recovery of these valuable catalysts. With over 100 successful installations, we use specialized machines and thorough lab tests to ensure the best performance. Our team’s expertise allows us to create tailored catalyst filtration systems that meet the unique needs of each application, ensuring safe, efficient, and cost-effective recovery.

    Looking for high quality catalyst recovery filter? Contact us now!

    Catalyst Filtration Features

    • Cleanable SS316L media makes our filters durable, cost-saving, and reusable for years, offering a sustainable catalyst filtration solution.
    • Initial recirculation not needed, as clear filtrate is obtained by single pass filtration. Hence time & energy are saved.
    • Expensive Noble Metal Catalysts can be recovered totally, as our filters are totally closed systems and can be cleaned at real time.This leads to substantial savings per annum due to almost zero spillages.
    • Absolutely safe for handling flammable catalysts because of closed system design and no human handling. Possibility of fire hazard while handling flammable catalyst is prevented.
    • Residual ML / washing solvent can be removed without opening the filter assembly because of a separate arrangement provided inside the assembly. This is a unique arrangement which helps in increasing the product yield.
    • Our system can be used repeatedly without opening, by online back flushing, thereby reducing downtime.

    Benefits of Catalyst Filtration

    • Total catalyst recovery: No more losing valuable metals - capture 100% for maximum financial return.
    • Closed-loop system: Eliminates risk of spillages, ensuring safety and environmental compliance.
    • In-situ cleaning: No need for manual cleaning, minimizing downtime and labor costs.
    • Extended catalyst life: Reduced attrition protects catalysts, promoting longer lifespan.
    • Reduced maintenance: Automated cleaning reduces the need for manual intervention.
    • Scalability: Adaptable systems to suit varying needs and capacities.

    Working Principle of Catalyst Filtration

    The catalyst recovery filter system operates as follows: Contaminated fluid enters through the Inlet Connection and passes through the filter element, facilitating catalyst filtration from the outside to the inside direction. Contaminants of specified micron size are trapped on the outer surface of the filter element, while clean fluid flows through the inner core and exits via the Outlet Connection.

    As suspended particles and catalysts accumulate on the outer surface over time, the pressure drop gradually increases. Upon detecting a preset differential pressure, the system triggers a signal to the control panel via a pressure switch. Subsequently, the drain valve and back purging mechanism are activated to clean the filter element. Various back purging media, such as compressed air, nitrogen, gas, solvents, or steam, can be employed based on the application requirements.

    Following the cleaning cycle, fine catalyst particles are either collected through the bottom drain valve or discharged directly into the reaction vessel for subsequent operation cycles.

    FAQS

    What are the benefits of catalyst filtration?

    Catalyst filtration helps recover expensive catalysts, improves process efficiency, reduces contamination, and prevents the loss of valuable materials during industrial operations.

    Why is catalyst filtration important in industrial processes?

    Catalyst filtration ensures the safe recovery and reuse of costly catalysts, minimizes environmental impact, and enhances the efficiency of chemical and pharmaceutical processes.

    What types of filters are used for catalyst filtration?

    Catalyst filtration systems typically use specialized filter types like mesh filters, depth filters, or membrane filters, designed to capture catalyst particles effectively while allowing purified liquids or gases to pass through.

    How do you maintain catalyst recovery filter systems?

    Routine cleaning and inspection are crucial to maintaining catalyst filtration systems. Replacing or repairing filter media and ensuring proper handling of catalysts is also important for safe and efficient operation.

    How do catalytic filters work?

    Catalytic filters capture catalyst particles in their media, allowing the purified product to flow through while retaining the catalyst for reuse and recovery.