Activated Carbon Filter Working Principle

Evolution of Filtration Process

For thousands of years, people have employed various methods to clean water by removing impurities like rust and suspended particles. The fundamental process involves passing contaminated water through a filter material that captures these impurities. Over time, different methods and materials have been developed to enhance water purification.

Why Activated Carbon is Used in Industrial and Water Purification?

The demand for cleaner and safer water has led to significant advancements in filtration technologies, notably with the development of the activated carbon filter. Activated carbon filters are essential in industrial settings for efficiently removing a broad spectrum of contaminants. They play a crucial role in various applications, including manufacturing, chemical processing, food and beverage production, and water treatment, maintaining high standards of product quality and environmental compliance. Additionally, these filters are vital in air purification systems within industrial facilities to control hazardous gas and odors. This blog explores the meaning, types, and working principle of activated carbon filters in detail.


What are Activated Carbon Filters?

Activated carbon filters, also known as carbon filters, use activated carbon—a form of carbon processed to have a large surface area and high porosity. This makes it highly effective at absorbing a wide range of contaminants from air or water. These filters are widely used in both industrial and residential applications.

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Types of Activated Carbon Filters

Activated carbon filters come in various forms, each suited for specific contaminants and applications:

  1. Granular Activated Carbon (GAC) Filters: Use loose carbon granules to effectively remove organic compounds, chlorine, and pesticides. 
  2. Powdered Activated Carbon (PAC) Filters: Employ finely ground carbon particles for rapid adsorption of taste, odor, and organic pollutants. As compared to GAC filters, they have a higher adsorption capacity but a higher pressure drop as well.
  3. Extruded Activated Carbon (EAC) Filters: Also known as carbon block filters, these are compressed into solid blocks, ideal for removing sediment, chlorine, VOCs, and some heavy metals.
  4. Impregnated Carbon Filters: Treated with substances like silver or iodine to enhance the removal of specific contaminants such as microbes.
  5. Catalytic Activated Carbon Filters: Enhanced to remove contaminants that need a catalytic reaction, such as chloramines and hydrogen sulfide.

How Does an Activated Carbon Filter Work?

The activated carbon filter operates on the principle of adsorption. Unlike absorption, where molecules are absorbed throughout a material, adsorption occurs on the surface. Activated carbon, derived from sources like anthracite, bituminous coal, or coconut shells, is burned in the absence of air to produce carbon. This carbon is then activated at high temperatures, opening an extensive network of tiny pores and increasing its surface area. For instance, just one gram of activated carbon can have a surface area of up to 1,000 square meters.
When contaminated water or air passes through the activated carbon filter, pollutants are drawn to the carbon's surface due to attractive forces such as van der Waals forces, electrostatic interactions, and chemical bonding. Contaminants become trapped within the carbon's pores and channels, effectively removing them from the air or water. This process ensures cleaner and safer air and water by capturing a wide range of impurities, including volatile organic compounds (VOCs), gas, odors, and certain microorganisms.

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Uses of Activated Carbon Filters in Industrial Applications

Activated carbon filters are highly versatile and effective across various fields. They improve air quality by removing odors and pollutants. In water purification, activated carbon water filters eliminate chlorine and chemicals from home and municipal systems. They aid in chemical processing by cleaning and separating substances, and they help restore polluted soil and groundwater. In the medical and pharmaceutical industries, these filters ensure the purity of gas and liquids used in drug production. They also protect users from harmful gas in gas masks and respirators.

FAQs

What contaminants can activated carbon filters remove from water?

Activated carbon filters remove chlorine, VOCs, sediments, odors, and some heavy metals. They do not remove minerals, salts, or certain microorganisms.

How frequently should you replace activated carbon in a water filter?

Replace activated carbon every 6 to 12 months or according to the manufacturer’s recommendation, depending on usage and water quality.

Can carbon filters remove bacteria and viruses from water?

No, carbon filters cannot remove bacteria and viruses. They are effective for removing chemicals and odors but require additional filtration methods for pathogens.

How do carbon filters work?

Carbon filters absorb impurities by attracting and trapping them on their porous surface, improving air or water quality effectively.