Pleated Filter Cartridge Guide

What is a Pleated Cartridge?

A pleated filter cartridge is a highly efficient filtration system designed to increase filtration area to trap contaminants within their surface structure and enhance filtration capacity. A liquid or gas passes through the filter, particles are captured within the plates to maintain steady flow rate. The filtration area to volume occupied by the filter ratio is increased due to the pleating.

Pleated filters can be of the cleanable type, made from metallic meshes or fibres, or they may be of the disposable type, made from polymers. The polymeric filters are available in hydrophilic and hydrophobic variants. Pleated filter cartridges are widely used in industries such as food and beverage, pharmaceuticals, chemicals, and microelectronics, ensuring efficient and reliable filtration for various applications.

Types of Pleated Filter Cartridge

Benefits of Pleated Filter Cartridges

  • Superior Filtration Precision
    Made from advanced polymer materials, pleated filter cartridges offer finer pore sizes compared to traditional depth filters. This results in highly accurate filtration, making them ideal for industries requiring ultra-pure liquids.
  • Low Pressure Drop & High Flow Rate
    Pleated cartridge filters offer high filtration efficiency without restricting flow, ensuring smooth operations with minimal energy consumption, due to their increased filtration area.

Applications of Pleated Filter Cartridge

Pleated filter cartridges are used in various industrial processes by ensuring efficient filtration and contaminant removal.

  • Wastewater Treatment:
    Helps in treating industrial effluents by filtering suspended solids and contaminants before discharge or reuse.
  • Chemical & Petrochemical Processing:
    Ensure particle free chemicals or solvents to be used in manufacturing of downstream products. Help recover and retain valuable catalysts used in chemical reactions.
  • Pharmaceuticals & Biotechnology:
    With the help of sterile filtration removes bacteria and particulates from liquid drugs, vaccines, and injectable solutions.
  • Oil & Gas Industry:
    Hydraulic Fluids & Lubricants Filtration – Removes particulates from crude oil, diesel, and gasoline to ensure efficiency that could cause failure.

Pleated Filter Cartridge Manufacturer In India

Kumar Process Consultants as a leading manufacturer, supplier, and exporter of high quality pleated filter cartridges. Located in India, we offer many industrial filtration systems designed with precision engineered solutions. Our extensive product range includes PP pleated filter cartridges, PTFE pleated cartridges, glass fiber pleated cartridges, along with our all-metal pleated stainless steel filters, designed for superior efficiency and durability.

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With a strong commitment to quality, innovation, and customer satisfaction, our pleated cartridges ensure excellent flow rates and reliable filtration for industries such as pharmaceuticals, food & beverages, chemicals, water treatment, and oil & gas. With many years of technical expertise and advanced manufacturing processes, Kumar Process Consultants delivers filtration solutions that enhance process efficiency and performance.

FAQS

What is a pleated filter?

A pleated filter is made from folded cloth, paper, or metal mesh/fiber felt, designed to increase surface area and improve filtration efficiency. It captures particles and contaminants in liquid filtration systems.

What are the different types of pleated filter cartridges available?

Common types include PP pleated, PTFE pleated, glass fiber pleated, PES pleated, and pleated SS316 cartridges, each designed for specific filtration requirements.

What is the difference between pleated and string wound filter cartridges?

  • Pleated Filters: Surface filtration, larger surface area, may be washable, better for input streams with a narrow particle size distribution.
  • String Wound Filters: Depth filtration, multi-layer trapping, better for varying particle sizes but requires frequent replacement.