What Is a Filter Cartridge?

A filter cartridge is a tubular filtration device used in various industries to remove contaminants, particles, and chemicals from liquids. Encased in filter housings, these cartridges efficiently capture unwanted materials, ensuring the fluid that passes through is clean. With an optimal contamination level of less than 0.01% by weight, a filter cartridge is essential for high-quality filtration.


Known as filtration cartridges, filter media, or filter elements, these devices serve as the core component within the housing. As fluid flows through the inlet nozzle into the cartridge filter, contaminants are trapped on its surface, while clean fluid exits through the outlet nozzle.


Cartridge filters are generally disposable and must be replaced when they become damaged. They provide superior efficiency compared to conventional bag filters, with some systems capable of filtering up to 99.97% of particles as small as 1 micron, and even down to 0.3 microns in advanced models.




High-Quality Cartridge Filters by Kumar Process Consultants

As a leading cartridge filter manufacturer, we offer versatile and efficient solutions for a wide range of filtration applications. Our filter cartridges are designed for reliable, high-performance filtration across commercial, and industrial settings. With durable construction and customizable filter elements, our filters ensure optimal removal of impurities, providing clean and clear water or air.


We are known as among top filter cartridge manufacturers in India for our high-quality cartridge filter housings. Our housings support both single and multiple cartridge configurations and are compatible with various types of cartridges, including PP filter cartridges, SS 316 cartridge filters, and sintered filter cartridges.


As a leading cartridge filter supplier, we provide filtration cartridges which are essential for separating desired particles from liquids or gases in industrial processes & are made from materials such as polymers, metals (including SS316, Hastelloy C22, and Hastelloy C276), ceramics, and glass.Regular replacement of filter cartridges is important to prevent clogging and maintain optimal filtration efficiency. For dependable filtration solutions contact us for your filtration cartridge needs.

Cartridge Filter Types

Cartridge filters are available in various types, depending on their material of construction (MOC) or their manufacturing process. Each filter cartridge is designed specifically to fulfill filtration requirements. Here are few cartridge filters are listed below:

Metallic Filter Cartridge

A metal filter cartridge, produced by a filter cartridge manufacturer, is a sturdy and long-lasting component made from materials like stainless steel. This type of cartridge filter is designed specifically for industrial use, especially in challenging environments with harsh conditions. Cartridge filters made of metal, like stainless steel, are renowned for their robustness and ability to withstand high temperatures. Their metal construction allows for repeated use and cleaning, making them ideal for situations where disposable filters are not practical. These metal filter cartridges offer longevity, chemical compatibility, and durability, providing reliable filtration solutions in applications where frequent filter replacement is challenging.

Powder Sintered

Titanium Filter Cartridge

A titanium cartridge filter is a strong and durable filtration component made from titanium, a tough metal. Designed for tough environments and chemicals, these cartridge filters are known for resisting corrosion well. They are often used in situations with chloride

Multilayered Sintered

PTFE Filter Cartridge

Cartridge filters have a strong core and cage made of polypropylene. These filter cartridges are designed to be very efficient, using polypropylene microfiber media. They're great for pre-filtering, preventing to get clogged too quickly.




Polymeric Filter Cartridge

Polypropylene filter cartridges, equipped with a robust polypropylene core and cage, are utilized in diverse industries, including food, pharmaceuticals, air, gas, and demanding process applications. Designed for high-efficiency, these cartridges feature polypropylene microfiber media. Specifically crafted for membrane pre-filter applications, they serve as a cost-effective add-on to membrane filtration. These cartridges can help eliminate a bulk of the particulate matter which would otherwise lead to premature clogging of the more expensive membrane cartridges. The broad compatibility range of polypropylene makes these cartridge filters suitable for a variety of filtration needs in different industrial settings.

Polymeric PTFE

PTFE Filter Cartridge

PTFE filter cartridges, made from polytetrafluoroethylene (PTFE), are used in pharmaceuticals, with high filtration area, low pressure drop, and long service life. Their high softening temperatures allow steam sterilization.

Polymeric PP

PP Cartridge Filter

The Spun PP cartridge filter is a highly efficient filtration solution made with non-woven polypropylene (PP), these cartridges effectively capture and remove particles from liquids. These filter cartridge used in applications such as water treatment




Glass

Glass fiber filter cartridges are filtration materials made from glass fibers or microspheres. They are highly utilized in filtration processes because of their strength, chemical resistance, and capacity to capture particles from liquids and gases. Glass fiber filter cartridges are prevalent in industries such as pharmaceuticals, biotechnology, water treatment, and air filtration. They come in a range of pore sizes and configurations to meet diverse filtration requirements.

Glass Wound

Wound Filter Cartridge

Wound filter cartridges, made from polypropylene or glass fibers, meet demanding filtration needs. Produced through a high-speed winding process, these one-piece filters have diamond-shaped tunnels for effective depth filtration. Valued for their dirt-holding capacity and versatility, they suit various applications. Fluid passes through the filter media from outside to inside, securely trapping particulates in the filter matrix.

Specification of Filter Cartridge

A filtration cartridge offers several key features that make it a popular choice for various filtration applications:

  1. Efficient Filtration: Cartridge filters are designed to effectively capture particles, contaminants, and impurities from liquids or gasses, ensuring cleaner outputs.
  2. Versatility: They come in various sizes, shapes, and materials, making them suitable for a wide range of filtration needs in different industries.
  3. Easy Installation: Cartridge filters are typically easy to install and replace, minimizing downtime and maintenance efforts.
  4. Washable or Disposable: Depending on the design and material, some cartridge filters are washable and reusable, while others are disposable and need replacement after use.
  5. Durability: Many cartridge filters are built to withstand harsh conditions, providing long-lasting filtration performance.
  6. Cost-Effective: They offer a cost-effective filtration solution, especially when compared to complex filtration systems or frequent filter replacements.
  7. Customizable: Cartridge filters can be customized with specific pore sizes, configurations, and materials to meet specific filtration requirements.


Cartridge Filters Uses

Cartridge filters find applications across various industries for effective liquid and air filtration. Some common applications include:

▣ Water Treatment

▣ Chemical Processing

▣ Pharmaceuticals

▣ Food and Beverage

▣ Oil and Gas

▣ Electronics Manufacturing

▣ Paints and Coatings

▣ Automotive Industry

▣ HVAC Systems

▣ Aerospace

Why Choose Kumar Process Consultants for Cartridge Filter Needs?

We have over 45 years of experience in the Indian Chemical and Pharmaceutical Industries, which we use to design customized filtration systems for your needs.

As a leading cartridge filter manufacturer in India, we produce our own metal filters using metal powders or woven media, sintered in our in-house furnace. This gives us full control over quality, dimensions, and faster delivery of both new filters and spares, helping to maximize your process uptime.

Our automated welding machines ensure high-quality, leak-free welds. Our R&D team continuously improves our products, allowing us to offer unique filtration solutions. Trust us as your reliable cartridge filter supplier and filter cartridge manufacturer for effective and innovative filtration solutions.


We're here to collaborate and deliver tailored solutions for filter cartridge & filter bags.

FAQs

Why are cartridge filters used?

Cartridge filters are used to remove particles and contaminants from liquids or gasses, ensuring cleaner and safer output.

What is the difference between a filter and a cartridge?

A filter is a device that removes impurities from a substance, while a cartridge is a component of a filter that contains the filtering material.

How do I choose a filter cartridge?

Choosing a filter cartridge involves considering factors like filtration needs, particle size, flow rate, and compatibility with the fluid

What is the micron size of a filter cartridge?

The micron size of a filter cartridge refers to the size of particles it can capture, typically ranging from 0.5 to 100 microns.

What is the life of a cartridge filter?

The life of a cartridge filter varies depending on factors like usage, contaminants, and maintenance, but generally ranges from a few weeks to several months.

Are cartridge filters washable?

Cartridge filters can be washable or disposable, depending on their design and materials. Some cartridge filters are meant to be replaced after use. It's essential to check the manufacturer's instructions to determine if a cartridge filter is washable.